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Warning on Bottles

NitroBall

SandStorm
Feb 20, 2006
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Derby
as above , read up for not only your own saftey , but others.

http://www.angel-owners.com/showthread.php?t=57196

originally posted by Ken Crane on AOG

Please Pay Attention To This Thread.
I AM POSTING THIS AS IT IS NOW GETTING VERY SCARY TO BE A FILL STATION OPERATOR. READ AND I WILL EXPLAIN AFTER THE QUOTE.

A statement form Mr Trevor Kent form H-Pac concerning an incident at the the Millennium event in Madrid, today the 2nd June 2006.

At approximately 3pm there was an incident where a cylinder being filled exploded. After a thorough investigation and examination of the cylinder / regulator and also evidence found on the fill station, it was decided that a player had sprayed a general purpose lubricant (3 in 1 oil, found close by) into the fill nipple and then commenced to fill the cylinder.
This obviously ignited inside the cylinder under pressure which caused the reg to melt and the cylinder to fly into the staging area causing some injuries believed to be minor.

The reason for this accident was because the player used an incorrect method for repairing a fault with the fill nipple/ reg and thus endangered their own and other people's safety.
H-Pac would like to make it absolutely clear that the entire fault for this incident lay with the improper filling and maintenance of this cylinder.
The player in question has not come forward and remains anonymous for reasons which seem obvious.

Compressed air is dangerous if misused and if you have any problems, you should immediately consult the manufacturer.
Never attempt to repair these cylinder reg units by yourself, you should always consult the correct technicians or manufactures.

Trevor Kent
H-Pac


now, after you have read this you all need a refresher course with oil and chemicals in or

around your air system. DO NOT ! I SAY AGAIN DO NOT!!! ADD DROPS OF OIL OR USE ANY

OIL TO SERVICE YOUR AIR SYSTEMS TO KEEP THE FILL NIPPLE FROM LEAKING. i will report

that 3 times now the fill operator at my old field has had 3 flash explosions. the last one

occured with an aog members tank. i will not release his name as i will explain a little more

in a second. the last flash back actualy burnt my partners arms and the flash was douced

with water to put out the flames. thats correct, the flames. the resulting flash back actualy

melted the redz tank cover right to the tank and johns arms were burnt and the hair was

completly removed from his gorilla like arms. this is bull§§§§ and it doesnt need to happen. a

while ago i posted a mini tech senerio about what happens when you add oil or grease that

is not explosion proof. after i posted this an industry insurance provider asked me not to

make a "big" deal" about it . well guess what ? i dont want to die or anyone else to becuse

of lack of knowlage about this situation.

now back to what happened with the last flash back. the customer had a leaky fill nipple,

the person who serviced the tank did put oil into the fill nipple.after the tank was filled the

pressure release when removing the fill nipple flashed the oil that had migrated to the area

around the fitting. this flash back turned the regulator black with soot and the cover melted

to the air tank. heres where it gets way way way worse. the customer then took the tank

back,cleaned the soot off the reg and remainder of the cover and cleaned the fill nipple

with an spray cleaner used to clean automobile carbs.i have now advised my partner to

change the whole way we now fill hp tanks and goes as follows. when a player comes in for

a fill there are no more "top offs" every tank is now drained and a c/a adapter is screwed

onto the bottle to drain the tank. then a "purge" is done then a fill will be continued. we are

actualy looking into a "blast box" or a balistic blanket like they use on drag cars to keep the

pressure plate/fly wheel from exploding into the drivers compartment to put the tank in during the fill. guys please pay

attention to this warning. you most likely wont be the one that the explosion happens to,

its the poor sob that is filling your tank. i am awaiting a real tank expolsion video to post on line

so you can see how serious this situation really is.

REPTINTED WITHOUT PERMISSION FROM WAR PIG DATED 2002.


Don't Blow Yourself Up
August 2002
Oil and compressed air do not, and should not be mixed. Many people have taken to the practice of dropping paintgun oil into the fill nipple of their compressed air system, especially in the hopes of sealing a leaky fill nipple.

While this would not be a real problem using the inert gas nitrogen, most "nitrogen" systems in paintball are actually filled with compressed air. As air is compressed the amount of oxygen (as well as the other gasses in the air) is increased. Fire, also known as combustion, or an exothermic oxidation reaction requires three things to start: oxygen, fuel and heat. The temperature needed to start a particular fuel burning is known as that fuel's flash point. As the amount of oxygen a fuel is exposed to increases, the flash point drops. With some materials like phosphorus, the flash point is below room temperature, and they will catch fire when exposed to air.

There are many oils which are perfectly safe at room temperature and air pressure. However, when the oxygen content around them increases - as with air compressed into a paintgun's HPA tank, the flash point can lower to below the temperature of the fill air and cause the oil to ignite. This is the principle at work in the cylinders of a diesel engine.

In a recent telephone interview with WARPIG.com, Shawn Townsend of Compressed Air Specialties, Inc., a Bauer Compressor distributor in Southern California, related a warning against using oils in HPA tanks and the story of an accident that occurred at SC Village.

According to Townsend, a customer at the field experienced a leak in the fill nipple of his air system and treated it with a few drops of paintgun oil dropped into the nipple before taking his gear to the air fill station. The player started to fill his tank and dropped it, shouting. Townsend says he stepped over to investigate and smelled the after effects of a fire, and found the fill hose and fill nipple coated in a black film.

Townsend theorized that the fill nipple would have sprayed the oil into a mist, much like the fuel injector in an automobile engine, further increasing the surface area in contact with oxygen and lowering the flash point.

Townsend said that the resulting fire flashed through the tank and the hose. Fortunately the explosion was small, and did not create any shrapnel, so no one was injured. Townsend ended up taking the fill hose out of service, and recommended that the customer have the tank both visually inspected and hydrostatically tested by a DOT certified inspector before filling it again.

Paintball safety lies in the hands of the players. Do not put oil, or any other lubricants into your compressed air system's tank or fill nipple. No lubricants should be used on the regulator unless they are explicitly recommended by the manufacturer.
 

JoseDominguez

New cut and carved spine!
Oct 25, 2002
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Anyone hear about the daisycutter bomb dropped in the gulf? They call it that because it destroys everything taller than gas.... in effect it's just a fuel air bomb....... oil and compressed air. Ring any bells?
Hpac have made filling air tanks a breeze and have enhanced the safety of paintball for years....... now what do we do about human error? How many times have you seen a player do something stupid on field? First timers dropping markers to run a flag? Punters ignoring head shots or calling a tourney marshall to help with a marker fault? Funny when your first mistake is because you don't know the rules.
So what's to stop the same people from making a mistake at a fill station? Or experienced ballers who've 'always done it that way'.
Who's making sure everyone knows what they are doing? It's fine leaving rules etc... up to team captains as mistakes cost you games and points, but a screwed up fill can cost someone the back of their head. Played Genesis on Sunday and Andy Sables made sure all the newbies knew what they were doing and told all the under 18's they had to get someone else to fill for them. Probably not possible at a full size tourney. But what do we do? As paintball is getting more affordable, more players will be showing up at tournies never having filled a gas tank for themselves. What's next? Fill station marshalls? I bet there are still lots of players out there who have no idea how dangerous an air tank can be. Not everyone reads the forums.
Judging by some of the things I've seen, not everyone can read.
 

Flash-Bugout

doin' other stuffs
Jul 6, 2001
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NitroBall said:
heres where it gets way way way worse. the customer then took the tank back,cleaned the soot off the reg and remainder of the cover and cleaned the fill nipple with an spray cleaner used to clean automobile carbs.
Christ on a bike/mohammed on a moped/jehovah on a jetski/etc. etc. !! :eek:

I can see the internal dialogue now:
My air bottle and reg, that holds 4500psi of air, which I hold next to my face, has just exploded while being filled, so I'll clean it up, and have another go. It'll be fine.
I'm pretty sure this bloke has a spot in the Darwin Awards with his name on it.
 

Cusack

Well-Known Member
Oct 17, 2005
1,155
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maybe tourney fill stations could have a simple warning sign to explain dangers of high pressure air, and make sure they know what would happen if anything like oil was put in it?

If i was a filler, i would make sure the person knew about HPA, and maybe ask them if they had messed with it, a bit like the 'have you left your bag unattended at any time' at airports?
 

sabianfan

Active Member
Jan 11, 2005
402
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Grantham Lincolnshire
tell what when that thing went off it sounded like a bomb for sure. me and billy were on the other side of the site and we heard it loud and clear.

and there were signs everywhere saying not to use oil on regulators about 5 signs on the actual fill stations, numerous signs in the staging area and signs at the admin tent.
 

ShelleyHicky

Shelley Farmer
Oct 22, 2003
622
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London
Piggsy said:
If i was a filler, i would make sure the person knew about HPA, and maybe ask them if they had messed with it, a bit like the 'have you left your bag unattended at any time' at airports?
Great idea Piggsy, Signs I am sure will be a great idea. But to be a fill attendant you carry high responsiblity of not only the users, but your colleagues, equipment and beyond all means yourself from getting hurt/damaged. As I have done a few Millenniums with H-Pac I am fully aware of how STUPID some fellow ballers are. 9 out of 10 times you grab them before they fill, unfortunately its that one that goes bad.

Nitroball has done a great job to bring the incident that happened in Madrid to light, because already I have heard silly rumours. I was not in Madrid, however, all Trevor and Tim's employees are trained to know what should be or not filled. Nonetheless, it is very hard to tell whether someone has put oil in their fill nipple...

SO PLEASE 'BALLERS DON'T EVER PUT OIL IN YOUR FILL NIPPLE'Especially if it is leaking!
 

Raffles

Going....going....not quite dead yet...
Jun 21, 2004
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JD is quite right. A lot of safety is put down to the individual baller. Simple things like barrel socks, mask lifiting etc are still taken for granted by the so called 'pros and long timers'.

I have seen many a 'seasoned' tourney baller decide that his eyes - and the body parts of others are not worth caring about. The usual "can't be arsed" attitude prevails (in fact, there have been numerous posts on here from field owners saying the same thing).

But - and it is a big but in this case - I didn't even know about the oil and compressed air problem.

Thankfully, I do now :). Not that would ever mess about with the torpedoes strapped to our markers - but thanks for educatiing me on this one.

Maybe bottle manufacturers should stamp a warning on every bottle when it is made? I wonder how much it would cost to make some bottle stickers that people like HPac can stick on when they test/fill them?

Now I know why the marshalls at the old Planet site (Congleton) used to insist that they alone filled everyones bottles - regardless of who you are and how many times you've done it before.
 

Cusack

Well-Known Member
Oct 17, 2005
1,155
2
63
Yeah but I wouldn't be happy with that, i'd rather let the guy who put the oil in his bottle have it blow up on him (I know, i feel guilty now for being so self-centered!).

I also agree that with simple things like barrel socks and goggles people are left to themselves, especially at Woodsball Sites.

Shelley - Maybe a picture version of your message could reach the illiterate?

Let's just hope that everyone has learnt a lesson from this, except the insurance man, otherwise he might decide to put premiums up:(
 

JoseDominguez

New cut and carved spine!
Oct 25, 2002
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Raffles said:
JD is quite right. A lot of safety is put down to the individual baller. Simple things like barrel socks, mask lifiting etc are still taken for granted by the so called 'pros and long timers'.

I have seen many a 'seasoned' tourney baller decide that his eyes - and the body parts of others are not worth caring about. The usual "can't be arsed" attitude prevails (in fact, there have been numerous posts on here from field owners saying the same thing).

But - and it is a big but in this case - I didn't even know about the oil and compressed air problem.

Thankfully, I do now :). Not that would ever mess about with the torpedoes strapped to our markers - but thanks for educatiing me on this one.

Maybe bottle manufacturers should stamp a warning on every bottle when it is made? I wonder how much it would cost to make some bottle stickers that people like HPac can stick on when they test/fill them?

Now I know why the marshalls at the old Planet site (Congleton) used to insist that they alone filled everyones bottles - regardless of who you are and how many times you've done it before.
An honest response from someone who didn't know...... now if someone like Raffles can miss this, how can someone with less experience be expected to know? (I know Raffles wouldn't be messing about putting oil his reg anyway) The only difference between a rec-baller and a tourney baller now is where they show up to play, face it, anyone can pick up a marker and turn up at a field. I'm all for people learning from their mistakes, but I don't want to suffer because someone else screwed up or got bad information.
 

PEBBLE

Toot de la fruit!
Nov 8, 2004
1,352
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It was a terryfying bang, i thought it was terrorists, Jason from Philly got hit full force in the leg by the bottle and some other phillys+other people got some shrapnel but still pretty much played ball the next tday