Strawb,
That does sound very dodgy, fillings in your solenoid, now a sticky ram. I hope your gun is allright.
Raw does usually mean unannodised, not clear anno'd.
But I cant think why anyone would do an internal part raw. I mean raw ally parts are for people who want to do their own custom milling or anno job.
Dont give up on the air balanced valve. Like dropping that garret turbo in your vauhall nova, it rarely works straight away without a complete overhaul of the system.
I only have experience setting this type of valve up on Angels but I can tell you they do work very well, and once its setup right, you will know. Concistency will suddenly tighten up, and the gun will shoot ropes quietly and without fuss.
Dont be too preoccupied with lowering the LPR pressure too much. Although it can help reduce kick to a small degree, all LPRs are designed for a particular range of pressures. Once you take them out of that range (especially below it) the output is less concistent.
Secondly, reducing the pressure moving your bolt will reduce the speed it moves at. This will lower your cycle time which will reduce rate of fire and possibly efficiency.
Thirdly, without any means of seeing how your LPR is holding up (such as a gauge), both in terms of its output pressure and its recharge rate, you are left even more in the dark when troubleshooting.
Do spend alot of effort reducing the cycling mass, really the only limit to how low you can go is the strength of the materials used.
A lighter cycling mass has other benefits besides the low kick.
Efficiency is gained because we are not doing as much work moving the cycling mass.
Rate of fire is increased, because our bolt now accelerates and faster.
From my experiences with angels, go for a combination of low cycling mass, and low dwell coupled with sensible LPR pressures.
(dwell 5- 8 , LPR around 50 - 70PSI on an angel) gives a lovely setup.
robof9,
I dont think Titanium is the best idea unless its coated (or a very expensive alloy). Titanium reacts readily with nitrogen, which will be present in the air used to power the gun.
Ti would be OK for something that isnt moving, but the nitride layer would be erroded by the movement of the ram.
Maybe delrin would work (looks in the direction of Olgeez) there are similar designs of gun which have aftermarket delrin rams available.